Dave
Norton's
SHRIKE
last updated 5/8/2007
Ask Mr. Shrike!
Latest addition: May 2007, a conversation with Dan Wyke. Jump to it!
People write in with great questions about
the Shrike, its design, the
building, and philosophies for clean living. Here is a "best of" digest
of those great questions and their answers.
Dave,
On Front Wheel Drive:
The biggest problem I see with a FWD 2F1R is one of aesthetics.
Unless it's done "just so" it's going to look really... well,
bad. Under braking I can see how handling could
get really tricky, with the rear wheel potentially lifting off the
ground. I know a really low CG could help/prevent it, but there's
only so much that can be done to lower it given it's a road
car. The design cries out for a [boxer Subaru
flat-four], though with the engine way out in front of the tranny,
which is already out in front of the axle centerline, yikes, styling
just got much more difficult. How the heck to get it to look good
is the question.
And finally, what would its handling be like on the skid pad? When your on the gas the wheel torque reaction would push the rear wheel down, improving grip, but let off the gas just a bit, or worse, touch the brakes, and I can see it spinning like a top. Maybe skinny front tires and a large very sticky rear one
would help fix that.. but I still fear what it would do, slinging
around a mountain road, and having to come to a fast stop on a
curve... I would like to roll this idea around
with you more though...
Kurt
Kurt,
Braking:
I shared your concern over braking stability
when building the Shrike: wide front track. grippy front tires, little
weight on the rear under hard braking, skinny rear tire, add just a bit
of differential friction coefficient at the front and it's just GOT to pull hard to one side...wrong.
The wheelbase is so long that even the minimal contact at the rear
acting on a nice long moment arm resists being hauled sideways,
producing dead straight hands-off braking at over 1G. Amazing. Unless the front weight bias is such that you're literally approaching a rear wheelie, braking will be straight and true.
Rear wheel traction loss on braking in a turn:
Good point there. The BMW Paralever rear suspension negates squat under acceleration (and rise under braking), and the front suspension geometry has about 75% anti-dive to it, so there is very little change in vehicle pitch going from power to brake, but there is still the front weight transfer due to the acceleration vector acting through the CG. In any case, I don't think limiting front tire width
is the answer, at least for a vehicle that is intended to be driven
aggressively by a competent and experienced driver. Is it better
to exit the road sideways with all three sliding, or loop it as the
rear comes around? My approach is to use the driver's skill as the limiting factor. Makes it more fun that way.
Added comment on anti-dive geometry:
Double A-arm front (or rear) suspension can be designed (by angling the inner pivot axes in side view) to reduce or eliminate front end dive / rear lift under braking and rear squat under acceleration. There are good reasons not to overdo it, however. The degree of dive under braking serves as feedback to the driver
of impending wheel lock. The more the nose dives, the closer you
are to locking a wheel. With 100% anti-dive, the nose stays level
and you lose that feedback signal. Also, the greater the
anti-dive, the harsher the road feel over bumps and irregularities, and
the greater the tendency to lock a wheel on bumps. Shrike has 75%
anti-dive at the front, with essentially no nose dive, and I like it
that way.
Dear Dr. Science,
[On
layout]
Rolling some ideas around in my head, I'm wondering how this packages. A
side-by-side two-seater,
but with the passenger-side taken up by a bike engine, where the chain
goes forward to a center diff, then half-shafts out to the front wheels.
This helps styling some, keeping the nose from being too God awful
ugly, like if a FWD car engine were put up there. Of course now
it's fat side-to-side, it's always something. I must admit
driving the rear wheel with the engine behind you packages so much more
elegantly and simply.... Just no traction.
Have you ever driven a
FWD 3-wheeler?
I'm wondering, after all the work and expense to drive the front wheels
is done, might it handle so nasty it is deemed a big mistake?
Still thinking about it.
Kurt
Kurt,
Nope, haven't driven a FWD 3W. My driving experience in 3Ws in limited to
mine and an HM Freeway: 2F1R, RWD, 12hp, rubberband tranny, about a 4 ft
track, way tall, way way tippy.
Road & Track (and others) tested the TriHawk, generally found it to be quite
acceptable. Google it, there's lots out there on TriHawk. Yes, of course
it's possible that after all that trouble you're left with the off-throttle
oversteer situation you described. So was Porsche. People learned to live
within its limits, and Porsche learned how to mitigate the problem.
I like your layout, but I'd be inclined to also consider a shaftie, sitting
backwards, with a shaft forward. I hate chains: messy, high maintenance,
short life (when highly stressed), and a continuing expense (this from a
person who pops for a $150 Metzler rear tire every 3000 miles, so what do I
know...). Downside on shafts is limited gearing choices. A hot bike motor
geared for 160 mph on a 17" rear wheel might be close to right for a 100 mph
autocrosser on 13 or 14" rims.
FWIW,
[
Layout, continued]
As I continue thinking about 3-wheelers the more afraid I grow of cars,
SUVs especially. While I want to build a 3-wheeler looking like
an F1 car, I'm pretty sure I'll be virtually invisible to any truck or
SUV when I'm closer then maybe 40ft. It's making me better
appreciate your complete roll-cage structure...
Sadly the vehicle needs to be higher up, with a light at the top like yours.
Darn you Norton!
Kurt
Kurt,
I think that's probably about the
second nicest thing anybody's ever said about the Shrike. The
nicest was "You make simple look good." Yeah, physics and the Active Safety/Passive Safety/Appearance/Performance tradeoffs are a bitch, ain't they? Ya pays yer money and ya takes yer choice (or chance, in this case).
Well, here's some more thoughts to stir into the mix:
Check the front suspension on the SportCycle (see: http://www.sportcycle.co.uk/Press.HTM).
Note particularly the photos and text on the sixth page. The
front suspension pushrods both push on the single pivoting link acting
on the single coil-over damper (analogous to the Hydrolastic
suspension used on later early Minis, only front to rear rather than
side to side). It appears to have a nearly infinite roll
rate. When the right wheel hits a bump, it pulls the left wheel
up the same deflection. When I first saw this a couple of years
ago as the IndyCycle, before Jim Musser
was forced to dump the INDY name, I assumed this was an
ill-advised attempt at cost savings. Now I'm reconsidering.
How could an infinite roll rate be a good thing? The article
sidesteps this issue, saying perhaps it only works on 3Ws but not
realizing why.
Consider the Shrike: I have a very high roll angle, around 6° (simply because I haven't added a sway bar yet). Why not? Because the handling is adequate and the ride is very comfortable. A major weakness in the Shrike is the use of the bike tire at the rear,
but not for the limitation on lateral G, as one (I) might expect.
The rear end (rather surprisingly, I think) stays glued past 1G, where with the sticky autocross tires I begin to lift the inside wheel. The limitations are due to wheelspin in lower gears and on low-adhesion surfaces, and rapid tire wear.
The BEST I've seen is a tick over 3,000 miles on a rear tire. At
$180 a pop that's 6 cents/mile, or about a third of what fuel
costs. For me, that's about $2/day.
Now, what would happen if I put a flat-section car tire
on the Shrike? Much improved forward traction and mileage, but
with the chassis rolling 6° the car tire now corners at 6+°
positive camber. Not good, not good at all. Gee, if there
were only a way to keep the rear tire perpendicular to the road.
But that would take some real geo-mechanical trickery ( I've bumped my
head on that knotty problem a few times without anything reasonable
coming out) or, wonder of wonders, a zero-roll front suspension!
I'm considering trying something like that, actually. Of concern
is the added side loads into the rear wheel bearings and the swing arm
and bearings. But I've already shown that the bike tire already
loads up those components to the limit of the rest of the chassis.
Now, if one wanted to push the
cornering limits past those of the Shrike, with a lighter rig, more
power, lower CG, more rubber, less frontal area, slicker (read: F1-ish)
body, then the above might be the way to get there cheaply. Alas,
the SCCA in their wisdom sees 3-wheelers for what they are, inherently unstable and not to be allowed to compete with "real" sports cars on Solo II events. Ah well, I can dream, can't I?
Dave
Wedge
principle of crash energy management:
Dave-
I hope you are
well. The Shrike is looking fabulous! I've been
thinking a lot lately about your "Deceleration
wedge" concept. I'm thinking that extending
the same type wedge all the way around the vehicle would provide
protection for the driver. Low vehicles are at a
severe disadvantage in collisions with larger (SUV) vehicles.
I think that designing as low as possible with wedges on all sides
would use the SUV's only vulnerability, a high COG, against
it. Instead of absorbing impact, deflect it!
There was a tragic head-on
collision a while back in Maryland where an SUV was traveling in the
wrong lane. I was appalled that the news coverage was subtly
blaming the deceased driver of the '88 Chevy Nova because her car was
small. I really resent that line of popular thought - I drive
a '97 Ford Aspire, and people regularly tell me that I should drive
something more substansial for safety reasons. Anyway, I'm
not trying to rant here - I'm seeking your thoughts on the 360 deg ramp
design.
Also, how did you solve
the issue of reverse with the Shrike?
Thanks!
Hi
Fritz,
Sorry
it took me so long to get back to you, but thanks for your thoughtful
comments on the wedge principle.
The wedge carries its own limitations. It only works with
ramp angles that are fairly small, say 30° or less.
That works in side view, as you have enough distance between the low
nose and the driver (nearly 6 feet) to have the driver under the
ramp. Not so useful in side impact, since there isn't enough
distance between the low point at the side and the occupant (perhaps 2
feet). A 360° ramp with the outer edge below bumper
height but high enough in the middle to cover the driver would be cone
12 feet in diameter. So I beileve the usefullness of the
wedge concept for crash energy dissipation works only for front
impacts, only in side view.
The
wedge works in a different way in plan view (top view): being tapered
from both ends to a wide cabin encourages crash energy
management by deflection rather
than by deformation. Striking a
tree straight on the nose would be bad. The narrow nose makes
it more likely to hit the tree a glancing blow, shearing off the front
suspension without crumpling the coll cage and without high rates of
deceleration, much safer for the driver. The same is true of
rear-end collisions: if the striking car misses my rear wheel, chances
are good that the Shrike will be deflected, pushed aside, rather than
crumpled.
There
are some weaknesses in the overall Shrike crash energy management
system, of course, but I definitely feel much safer there than on a
bike.
Cheers!
Thanks
Dave. So, did you resolve the reverse issue?
Yes.
I park carefully and don't get caught halfway into an
intersection. So far, it works. All of which is to say: no.
Engine choice:
Dave,
I am interested in building my own
Shrike but I would like to base it on R1200RT
twin oil cooled. How far is that from your design?
Actually, I think the R1200
boxer motor would be a fine choice. It should allow
a slightly shorter wheelbase and lower CG (both good things), and I
expect the low-end grunt of the R bike will make starting from rest a
bit easier. Good choice.
Dave
Conversation
about mileage, CG, etc., March 2006.
Dave,
Great
job on Shrike!! I am interested in three wheelers. I
would like to build a gas or hybrid SOA three wheeler for highest MPG
possible. I like the general layout of Shrike and might evolve from it
or at least learn from it. Questions: What highway Milage (MPG)do you
get
with the BMW based Shrike? Better than the 2 wheeler? What is your
frontal area? Any idea on coeeficient of drag? Is a Miata front end the
right place to start now? How close to an optimum cg front-to-rear is
Shrike?
Regards,
John
John,
Excellent
questions! It's
a joy to work with someone who has traveled enough of the same ground
to know the right questions, if not the right answers. I'll
tell you
my opinions.
First,
the Shrike was not designed with fuel efficiency
in mind. In its first iteration, no body panels and the
Yamaha Maxim
650 motor (60 hp), I averaged 32-35 mpg. I hoped that the
added power
(and potential performance) of the K1200 (130 hp) would be offset by
the improved aerodynamics. Turns out, it was a push.
I get from 30 to
40 mpg now, averaging 32-34. If I really baby it, drive very
conservatively, I can hit 40. If I were to seriously attempt
the
highest possible mileage on the street, I'd go bananas. Can't
do it! But someone else might squeeze 50 mpg. I have no real
data, but I'm
sure the bike, with its rather slippery fairing and much less frontal
area, would do at least 30% better at the same level of performance.
I just did a rough frontal area calculation: approx. 12 sq. ft.
Cd has to be terrible, perhaps 0.8? For
front suspension, I see three possibilities: Miata, Mustang II and
early Fiero. The Mustang and Fiero are both popular with the
kit car
people, so there are numerous companies offering their versions of
components (brakes, arms, dropped spindle uprights etc.)and complete
systems. All expensive, and all heavier than we need, alas.
Optimum
CG: sorry, there ain't none. No such critter. Only
compromises
leaning (you should pardon the expression) rearward, toward improved
drive traction, or forward, toward increased overturning resistance.
The
first Shrike, with a much lighter drivetrain and 16" shorter wheelbase,
had approx. equal distribution (67 front / 33 rear). Handling
was
superb, traction was adequate for the power. The car was
eminently
"tossable", throw it around with gay abandon, stick your boot well and
truly in it at just the wrong time, and still recover. Much
less
demanding. An absolute hoot on smooth dirt fire-roads in the
local
hills, with long (and, in truth, quite slow) power slides kicking up
great rooster tails from the sliding rear tire. BMW
K-power changed
all that. Another 150 lbs or more at the rear, way longer
wheelbase,
and 2X+ the power. Application of power through the loud
pedal becomes
a serious endeavor indeed. The combination of high revs and
significant throttle had darn well be used must judiciously indeed.
The result of proper application of this much power produces
a rush
leaving me grinning constantly, and laughing outright at the absurdity
of having this much fun sitting down.
But I digress. With limited
power, you won't go far wrong by keeping 30-35% of the loaded weight on
the rear. Do not fail to take into account that front/rear
distribution is only 1/3 of the critical trio for 2F1R 3W stability: CG
height must be kept at an absolute minimum, and front track width must
be wide enough to provide adequate overturning resistance in
combination with CG location and the intended use of the vehicle.
Cheers!
Nort
A thread
of conversation (edited for privacy), from March of 2006.
Dave,
I have been tinkering with a three-wheel design for about 15 years now.
I first started thinking about it after discovering the TriMagnum by R.
Q. Riley. In all the research I've done, your Shrike comes
closest to my vision. Even my design pillars match up
similarly
to yours. Although I have talents in many areas (electronic
and
computer engineering, mechanical design, etc), I have no experience in
chassis/suspension design. From what I've seen, your
front-end
design is elegant and simple, much as I pictured it in my mind (I keep
leaning towards formula 1 type suspensions). I may have put a
higher priority on the aesthetics, but your general shape is almost
exactly like mine. One thing I want to achieve is a nice
looking
body without a great deal of fabricating. To get away from
the
mess of fiberglass, I had the idea of using sheet lexan with just a few
hot-folds to fit a chassis similar to yours. The idea is that
the
paint job can be done on the inside that allows a very scratch
resistant surface on the outside. The body portion is actually painted
on the lexan, leaving the windshield and headlight opening unpainted.
A parallelogram of link arms can be used to raise the entire
body
off, like a massive forward lifting door (much like your engine cover,
except tilts forward). This takes the simplicity of your
design
and adds an attractive seamless one piece skin/windshield (two pieces
if you count the engine cover) that is just as simple.
My question to you is related to the front suspension. Where
can
I acquire information regarding the front-end design and where can I
acquire materials? If you need, I would be happy to provide
assistance with electrical/electronic design and implementation in
exchange for some help with the mechanical stuff.
As fare as current projects, I have an old Bradley GT on a VW chassis
that I am converting to an electric vehicle. Being a 4
wheeled
car, I have all the legal constraints to deal with. I like
the
idea of the 3 wheeled vehicle, particularly because of the reduction in
constraints. I would like to build my dream car, and perhaps
even
convert it to electric someday.
I would enjoy seeing your machine in person. I am very
impressed
with what you have accomplished. I also think you should go
to
the next step and offer your plans for sale.
Thanks for taking the time to read this and for any help you may offer.
Geoff S.
Hey Geoff!
Thanks so much for your
kind words.
I'd be happy to work with you in making your 3W a reality.
We should meet. Shrike and I'll be at the Knott's
kit car
show on April 22-23. Many interesting vehicles and
talented
designer/builders there. I was fortunate enough to win a trophy (2nd
place, Specialty Street Class) last year. Spectator admission
to
the show is free, though parking is $8 (I think).
I do get up to Orange
County
occasionally. Are you aware of the Crystal Cove gathering on
Saturday mornings in Newport Beach? I do that one now and
again.
I've learned much from
the 22 years
and 93,000 miles with the Shrike. Some of my concepts worked very well,
others need improvement. One area needing improvement is,
yup,
the front suspension, for several reasons. I'm actually
considering buying aftermarket components and redoing the Shrike IFS,
using Mustang II or Fiero bits (expensive and too heavy but well proven
and adaptable).
As explained on my
website, I do sell
an info package for $70. One fellow built a Shrike clone in
Canada using my package as a basis, two years ago now.
I'd like to see sketches
or drawings
on what you have planned so far, your ideas sound quite novel and very
interesting. I had considered doing Lexan panels, left clear,
on
one side of the Shrike just for car shows. Still might.
Let's chat more.
Cheers,
Dave Norton
Hi Dave,
I will try to make it out to the car show at Knott's. It will
be
a great place to pick up ideas. I have included a rough
drawing
of my body idea and the basic vehicle shape I had been thinking of.
I traced your Shrike for reference so you can see the
principle
on your own configuration. I plan on building a scale model
to
represent the idea. For the most part, I can purchase model
kits
for various motorcycles and I intend to kit bash something like a
Ferrari kit to get the front end pieces. I also have a BST 3d printer
at my disposal (it prints in ABS plastic), so I can make custom parts,
if necessary.
As far as seating arrangements, I would like a two seater. I
played around with the tandem seating, but was not happy with the look
of a stretched trike. It became quite difficult to come up
with a
cool body design using just sheet lexan. The proportions are
much
easier to work with on a single or side by side design. I
agree
with you about the distribution of weight. I had an idea of putting the
driver's seat, steering wheel and pedals on a frame that rides on a
lateral track. When the vehicle is being used for a single
occupant, the passenger seat can be removed and the driver's seat
relocated to the center. Depending on the body design, the
passenger seat can be stowed in back with the engine. I don't
mind the extra width, but I don't like the extra length.
Let me know what you think.
Geoff S.
Geoff,
Thanks for the sketch
and added info.
The body concept looks sweet, and would eliminate the major
impediment to many folks considering the Shrike: difficulty of
entry/exit. Over the years I've gotten several inquiries from
ex-'cyclists who are to varying degrees limited in mobility, and would
love to regain some of the freedom they lost when they gave up 'cycles.
The price to pay for easy acces comes in decreased crash
protection and increased weight and expense. But the seamless
body would sure be a showstopper!
Make it out to Knott's
for sure.
You'll see some very inovative stuff there, and manufacturer
displays of some useful suspension and other hardware.
Dave
Hi Dave,
I've been thinking about this three wheeler quite a bit lately.
But first, I have a comment about your last reply:
I have
considered cool vehicle designs for the handicapped and it may apply to
your requests for three-wheeled motorcycles. I thought it
would
be cool to design a three-wheeler such that a person in a wheel chair
could roll right into it and lock the chair into the vehicle.
The
chair would then complete the cockpit and become integrated with the
vehicle. This could even be an anti-theft mechanism because
the
vehicle wouldn't function without the chair.
I have several ideas to run by you. If you could, I'd like
your expert opinion on them:
1. I've been looking at front suspensions. I've found a lot
of
Mustang II suspensions, but the one that looks the most promising is
the Heidts Superide (
http://www.heidts.com/heip18.htm
or
http://www.heidts.com/heip22.htm).
Without the crossbar, it looks fairly light weight.
Also,
it is available as a complete package without the crossbar for around
$1500 (includes the disk brake assembly).
2. I still like the side-by-side seating. I am thinking of
moving
the front wheels back to a position about even with the drivers knees.
Because of the reclined seating, there is a significant
channel
that goes under the knees. This could provide a reasonable place for
the rack and pinion actuator.
In addition, this moves the weight of the driver forward to reduce the
affect of an off center balance when the driver is solo. I
figure
the motorcycle will weigh plenty enough to give it reasonable traction.
Do you see any issues with this arrangement? I
believe the
footprint will have a fairly symmetrical spacing between all three
wheels (like a tripod).
3. I don't know how much your steering components cost, but I can see
additional complexity if I move the front wheels back. It
will
likely require a gear box to reverse the direction of the steering
shaft back to the rack and pinion. I had an idea to use
hydraulic
steering (
http://ww2.seastarsteering.com/)
and would cost around $700. This is used frequently in marine
environments. It involves a simple hydraulic pump that the
steering wheel attaches to and a hydraulic cylinder that replaces the
rack and pinion. They typically allow 4.5 turns of the wheel
to
traverse the full distance of the actuator. This would allow
the
link to be routed any convenient way, since it is flexible hydraulic
hoses. Will this be a safety issue? Is the
motorcycle requirements lax enough to allow this? What is your
take?
I also have solutions for ventilation, heating and air-conditioning
(necessary inside a fishbowl with windows that don't open).
I'm looking forward to your opinions.
Geoff S.
Geoff,
Not much time ritght
now, but here goes:
Integrated wheelchair/3wheeler:
intriguing idea.
I saw
something similar many years ago, more along the lines of a motorcycle
with sidecar. The bike stayed fairly stock, the 'chair rode
ukp
onto the platform by the side wheel and clamped into the structure,
with controls across to the bike. I think that has merit, and
would appeal to enough people to support a small 2-3 people production
company. Risky though. Litigation rears its ugly
head once
again.
Heidts Superide:
Been looking there
myself. It's
nice to buy things in one lump, all developed. Heavy though. There just
aren't enough applications for an engineered IFS system designed for
sub-1500 pound cars to support the cost of develoming and marketing
same. Until somebody breaks through and starts production on
something useable.
Side-by-side seating:
'Tis all a tradeoff.
Scorpion, T-Rex, TriHawk, FireAero and others make
(or made) perfectly
useable side-bys.
You pays your money and you makes your choice. And
choosing
tandem seating cuts off most of your market (if market is what you're
after) in one swell foop.
Wheelbase/Track
width/Front-rear weight distribution:
My approach: Select a
drivetrain.
Locate the people. Select the front suspension components. Do a rough
chassis structure. Throw in most of the other heavy components where
you guess they might end up. (critical step follows here, seldom
followed, pay attention...) Do a two-dimensional CG analysis (plot the
weight and CG of anything weighing more than 10 pounds, note distande
from (arbitrarily) the rear axle and height above ground.
Dont
forget glazing, sound deadening,
fluids, and the driver
only (at this point). It helps if the passenger CG ends up
fairly close to the vehicle CG.
NOW move the fore-aft
location of the
front axle to a position that gives the desired percentage of weight on
the rear wheel. This is a tradeoff (surprise!) between rear
wheel
traction (you want more rearward bias with more power) and overturning
resistance (favors more weight on front, which is less harmfull to
traction the less power you have). With moderate power (perhaps 70 hp
in a 1200 lb car), equal distribi\ution is a good target. Then, move
the front wheels out to the minimum track that gives the overturning
resistance you want. Tradeoff time again!
The worst (and most
common) mistake
here is to simply layout components where they all fit nicely and are
conveniently supported by a simple chassis structure. If that
happens to coincide with a close-to-ideal overall CG location, wake up,
you're dreaming.
Steering:
Approaches to a steering
wheel placed
well forward relative to the front axle: Switch to forward-steer hubs
(the steering arm on the front side of the uprights). This
can
usually be done by just swapping sides. Use the double U-joint
arrangement used on Shrike (must support the
mid-shaft with a
bearing). Consider SteerClear (Google it). It's a chain-drive
offset steering box
in two lengths.
Costly. I'd shy away from hydraulics in the steering.
No problem with the
mechanical design
requirements for motorcycle steering in California (none).
Enough I say!
Dave
Exchange about FWD vs RWD and a little about , March 2007.
Dave,
Hey does your car use a electric shifter as seen in magazines to shift
and drive this three wheeler. I'm toying with a three wheeler using a
front wheel drive and trailing rear wheel.
-Timothy
Hi Timothy!
Thanks for the holler. No electric shifter, I'm more into
simplicity. In this case, a push-pull cable from the shift lever
to a bellcrank at the tranny.
Regarding a FWD 3W, that's the next simplest approach (the only thing
simpler and still workable is a bike drivetrain at the rear).
That gives you some significant advantages: improved low-speed
acceleration (you can put all the power to the ground, I can't),
potentially improved overturn resistance (but you've gotta work at it),
improved cooling (no need for giant ducts hanging out the sides to get
air to the motor), available heating system (for cabin heat,
defroster), and greatly reduced tire cost (I use a rear tire every 3K
miles, at about $160 each). Disadvantages: heavier, more work
(you really need to widen the front track for adequate overturn
resistance), perhaps more cost, and styling becomes a problem with that
big lump up forward while trying to keep the driver way low for a low
CG. It can be done, however, witness the Ale (see:
www.fuelvaporcar.com).
Stay with it, and please keep me posted on progress: photos, sketches, drawings...
Cheers!
[The following is a continuing conversation with Dan Wyke in Pennsylvania, posted with his permission.
Dan can be reached at danwyke@yahoo.com.]
Hello Mr. Norton,
I'm sure you get all sorts of people sending you different designs asking for advice so I apologize in advance. I've been toying with the idea
of building my own car or 3-wheeler for a couple years now (I'm 6'9" so I don't fit in any of my ideal sports cars so I figured I'd build my own)
and finally bit the bullet and bought a used bike and some other parts to get started.
Attached are 2 pictures of my design(s), keep in mind they are works in progress. I'm certainly open to critiquing but the main question I
have is the value of starting with a full motorcycle back half. I started with that design as I figured it might be easier to convince the DMV
and insurance companies that it's still a motorcycle as well as get it on the road faster. However I'm starting to worry about traction as my
bike ('84 Kawasaki GPZ1100) only has a 130 series back tire and 120Hp. I'm afraid I'll just get frustrated and wish I had pushed ahead with
the larger car tire in the rear. Any advice/criticism you might have is appreciated.


Dan,
You really ought not to locate the front axle centerline until you have laid out the rest of the components in their
preliminary locations and done a first-cut at the CG location in two axes (three if you have any significant
side-to-side asymmetry). As a starting point, assume equal weight on all three wheels (33% on the rear) and
see what wheelbase that gives you.
Do a CG cone based on the angle of a line from CG to the half-track line, see Riley's website for a discussion
on this). The angle of the CG cone will give you a rough idea of the lateral G at which the vehicle will lift the
inside wheel in a turn. If you're looking to do some serious canyon-carving or track day driving, this number
should be over about 1.4. More is better. You'll find that's not easy to accomplish. It takes serious effort at
lowering the CG and a pretty wide (front) track dimension.
You'll have the same challenge I had getting from the steering wheel to the steering pinion, due to the driver
sitting so far forward relative to the front axle. Two simple U-joints back-to-back works (note the orientation,
it's important). Provide a good sturdy support for the lower shaft as close to the U-joing as possible. Loads
here are high. Failure here is unacceptable. Spend the money, get good roller bearing joints. Ideally, you'll
want chassis tubes to intersect very near the front control arm pivot points, in order to reduce bending loads
in the chassis tubes. A truly triangulated space frame will have no bending loads at all, only compression
and tension loads. This is a practical impossibility, but a worthy goal. Evan a passing glance at the Shrike
chassis will show that I chose simplicity over theory in this area, and later paid the price (note the afterthought
tubes from the upper control arm pivots to the bottom chassis tube).
I must scale my soapbox and expound on one other, more practical area. If you are going to spend any time
driving on the street, please consider a high center-mounted headlight ala Shrike. In 106,000 street miles so
far, I'm yet to have anyone pull out in front of me because they didn't see me coming. A bright light 4-1/2 feet
high will be noticed. Yes, it's odd (did someone say ugly?), yes it interferes with visibility in fog. No it doesn't
help much in forward visibility (due to compromises in how it has to be aimed), but yes it works, and yes it's
legal (so long as the center of the lamp is no higher that 54" off the ground (last time I checked Calif
Vehicle Code). Actually, with your high roll bar, it might look cool to snuggle the light below the radiused hoop
rather than on top. FYI I was concerned that light from the headlamp would light up my dash and instruments
to the point of interfering with my night vision. This is true, but not all that bothersome. You will need to
compensate by providing two really effective headlights conventionally mounted, and by not over-driving your
lights at night. An alternative is to kill the overhead light at night, but I think the high light will be seen (and
noticed) earlier by oncoming traffic on a winding road. The persistent nightmare of enthusiastic and aggressive
sporting drivers on the road is the possibility of encountering an oncoming driver who has just made as bad an
error in judgment as you have, at the same time and place. Generally, if this were to happen you would die.
It is only by Grace (and probability) that we survive. Consider this fact in designing your lighting, driver restraint,
roll cage, and overall crash energy management systems.
Good Morning Dave,
I had a thought last night that I was wondering if I could run by
you? I've been trying to design a
clean rear axle to adapt a car wheel to a swingarm suspension and use the
bike's original sprocket and rotor and havenÕt come up with a design I like
yet. Last night I was flipping
through
the channels and came across one of the "documentaries"
on choppers with Jesse James. I
noticed the rear tires they are running and had the thought that running a wide
bike rim & tire could be an easier solution. Some thing you said came back to me when you mention that
your bike tire has pretty good lateral abilities and I was wondering if that is
due to the convex shape helping to maintain a consistant contact patch with
body roll?
Costs aside (which is hard to ignore when a 10" wide
motorcycle rims seems to go for $1200+ and the 330mm Avon tires I looked up
were around $350) I was wondering if this would be a win- win solution for
running a single rear tire?
Take Care
Dan
Yes, your numbers are correct, assuming your CG height is
13.5" and assuming that the tires will lose traction at a lateral load
equal to the vertical load. That's
what the 45¡ cone is based on. If
your tires would maintain traction up to 1.6 G before sliding, then your factor
of safety against roll-over would be zero. At 1.6 G needed to lift the inside wheel, you're in good
shape.
Note the CG cone / half-track tool involves some fairly broad simplifications,
all of which will reduce the actual capabilities on the road. These simplifications include zero
suspension deflection under extreme lateral G, optimal suspension geometry
under chassis roll, linear tire response to lateral load, constant friction
factor, not to mention road irregularities and transient inertial loads. Also, the breakaway lateral G will be
the lower of the rear or (outside) front tire. The toot is not very useful in calculating actual
performance, but it is quite valuable in estimating comparative behavior
between alternative configurations.
Dave,
Thank you for all your comments and input. It's very helpful to get advice from someone how has already been down
this road already. Most people just think I'm nutz.
The front suspension geometry and mounting locations are not finalized yet. I keep tweaking them as the frame, steering,
CG etc. all evolve, as I spend more time working on it and reading more about suspension and chassis design. I probably
did the wrong thing in starting the front design with ergonomics for me but it is a limiting factor and you have to start your
compromises somewhere, right? I have done the analysis from the CG and half track line to determine the roll over factor.
The beauty of using software like Solidworks is I'm able to keep pretty good track of my CG as I add components. I've
attached a jpeg of that analysis based on the current design. If I'm looking at it right I'm coming out with 1.6?
I was concerned about the steering as well and have been playing with that constantly to keep better angles on the u-joints.
Thats why it looks like the tie rod is hanging down in the pictures because I gave up keeping that aspect linked in the CAD
file until I sort out the final rack and suspension locations.
The frame is constantly evolving due to exactly the points you made. I've moved the second main hoop further forward to
try and brace the front suspension and line up with the axle centerline. Once I figure out the final suspension locations I'll
probably go through yet another round of adjusting the frame tubes to align with as much as possible.
The safety aspects are something I've been struggling with the entire time. Part of me has the mind set that regardless this
will be safer than a motorcycle, which I was able to justify riding until my son came along then it started to seem too risky.
But on the other side I want it to be as safe as possible for exactly the same reason, I want to be around for awhile. So yes
I'm trying to make it as safe as possible. I haven't come up with an elegant means of energy dissipation in the event of a
crash so that is something that's bothering me in the back of my mind.
I like your suggestion about the high center light. I hadn't thought of it that way but it would act like a buggie flag in the dunes?
I live in Pennsylvania and my understanding is that the laws for motorcycles are very similar so I'm sure I can argue the letter
of the law with the DMV but they can certainly make things very difficult for you if they want to. I guess I'm just paranoid I'm
going to invest all the time and money and then end up with something I can not get registered. but I guess as long as I keep
within their guidelines then I should be able to register it eventually regardless of the number of hoops I have to jump through.
Thanks again for your time and input. It's always nice to receive knowledgeable constructive criticism.

Thanks, Dan
Dan
Yes, your numbers are correct, assuming your CG height is 13.5" and assuming that the tires will lose tractionat a
lateral load equal to the vertical load. That's what the 45¡ cone is based on. If your tires would maintain traction up
to 1.6 G before sliding, then your factor of safety against roll-over would be zero. At 1.6 G needed to lift the inside
wheel, you're in good shape.
Note the CG cone / half-track tool involves some fairly broad simplifications, all of which will reduce the actual
capabilities on the road. These simplifications include zero suspension deflection under extreme lateral G, optimal
suspension geometry under chassis roll, linear tire response to lateral load, constant friction factor, not to mention
road irregularities and transient inertial loads. Also, the breakaway lateral G will be the lower of the rear or (outside)
front tire. The tool is not very useful in calculating actual performance, but it is quite valuable in estimating
comparative behavior between alternative configurations.
Dave,
I attached the most recent rendering of the project. I've been playing with the rendering
aspects of the software while I try and sort out my front and rear suspensions,
it looks a lot less cartoonish rendered which turned up the burner on my
motivation! The frame side
structures were added for side impact protection and also to duct air back to
the engine.
Take Care
Dan

Dave Norton, builder and driver of the
Shrike, can be emailed
here.
You can get
your own information package from Dave Norton.
Go back to the Shrike's
main page.
Search NortonShrike.com.